T 型件激光熔覆的数值模拟

taptap下载安装安卓学报 ›› 2025, Vol. 43 ›› Issue (4): 29-35.

T 型件激光熔覆的数值模拟

1. taptap下载安装安卓航空工程学院，天津 300300； 2. 中国商飞民用飞机试飞中心，上海 200232；

3. 北京飞机维修工程有限公司，北京

100621

收稿日期:2024-07-18 修回日期:2024-11-24 出版日期:2025-09-22 发布日期:2025-09-22
作者简介:张莹（1983— ），女，山东泰安人，副教授，博士，研究方向为航空发动机故障诊断、发动机健康管理、双稳随机共振
基金资助:
国家自然科学基金面上项目（52172360）

Numerical simulation of laser cladding of T-shaped components

1. College of Aeronautical Engineering, CAUC, Tianjin 300300, China ;

2. Civil Aircraft Test Flight Centre, COMAC, Shanghai 200232, China; 3. AMECO, Beijing 100621, China

Received:2024-07-18 Revised:2024-11-24 Online:2025-09-22 Published:2025-09-22

摘要/Abstract

摘要：

为了探究使 T 型件残余应力和变形最小的激光熔覆工艺，本文设计了不同的工艺参数并计算得到了不同工

艺参数下的温度场、残余应力场和变形场结果，发现约束方式影响构件的残余应力与变形位移的峰值大小

和分布，而不同熔覆路径和速度主要影响残余应力与变形位移的峰值大小。自由放置约束方式的残余应力

和变形位移峰值比四角固定和两边固定分别小 89.4% 和 71.1% 、66.3% 和 61.6% ，往复式熔覆路径的残余应

力和变形位移峰值比单向依次路径减小 26.9%和 6.8%，熔覆速度为 10mm/s 时的残余应力和变形位移峰值

分别比熔覆速度 2.5、5.0 mm/s 时减小 11.0% 和 4.9% 、35.5% 和 34.8%。根据减小残余应力和变形的指

标分析得到，最优熔覆工艺为采用自由放置约束、往复式熔覆路径和较大的熔覆速度工艺。

关键词:

航空发动机, T 型连接件, 激光熔覆, 工艺参数, 数值模拟

Abstract:

In order to explore the laser cladding process to minimize the residual stress and deformation of T-shaped components, different process parameters were designed and the results of temperature field, residual stress field and deformation field were calculated under different process parameters in this paper. It was found that the constraint

mode affects the peak value and distribution of residual stress and deformation displacement of components, while

different cladding paths and speeds mainly affect the peak value of residual stress and deformation displacement.

The peak values of residual stress and deformation displacement under free placement constraint mode are 89.4%

and 71.1%, 66.3% and 61.6% lower than those under restraint mode of four-corner fixation and two-side fixation,

respectively. The peak values of residual stress and deformation displacement in reciprocating cladding path process are 26.9% and 6.8% lower than those in unidirectional sequential path process, and the peak values of residual

stress and deformation displacement in cladding speed of 10 mm/s are 11.0% and 4.9%, 35.5% and 34.8% lower

than those in cladding speed of 2.5 mm/s and 5.0 mm/s, respectively. According to the index analysis of reducing

residual stress and deformation, the optimal cladding process is to adopt the process of free placement constraint,

reciprocating cladding path and a higher cladding speed.

Key words:

aircraft engine, T-shaped connector, laser cladding, process parameter, numerical simulation

中图分类号:

V232.7

张莹 , 王泽华 , 梁帅 , 罗睿敏 , , 王旭 .

T 型件激光熔覆的数值模拟

[J]. taptap下载安装安卓学报, 2025, 43(4): 29-35.

ZHANG Ying , WANG Zehua , LIANG Shuai , LUO Ruimin, , WANG Xu.

Numerical simulation of laser cladding of T-shaped components

[J]. Journal of Civil Aviation University of China, 2025, 43(4): 29-35.

参考文献 17

[1]	彭进, 许红巧, 王星星, 等. 焊接速度对填材填充激光焊接熔池动
	态行为影响的数值模拟[J]. 中国激光, 2020, 47(3): 137-142.
	[2]
	CHO W I, NA S J, THOMY C, et al. Numerical simulation of molten
	pool dynamics in high power disk laser welding[J]. Journal of Materials
	Processing Technology, 2012, 212(1): 262-275.
	[3]
	KATAYAMA S, KOBAYASHI Y, MIZUTANI M, et al. Effect of vacuum
	on penetration and defects in laser welding[J]. Journal of Laser Applica－
	tions, 2001, 13(5)：187-192.
	[4]
	KAWAHITO Y, MIZUTANI M, KATAYAMA S. Elucidation of high power fibre laser welding phenomena of stainless steel and effect of fac－
	tors on weld geometry[J]. Journal of Physics D: Applied Physics, 2007,
	40(19): 5854-5859.
	[5]
	LI S, CHEN G, ZHANG Y, et al. Investigation of keyhole plasma during
	10 kW high power fiber laser welding[J]. Laser Physics, 2014, 24(10)：
	106003.
	[6]
	WANG J C, YIN X Q, MURAKAWA H. Experimental and computa－
	tional analysis of residual buckling distortion of bead-on-plate welded
	joint[J]. Journal of Materials Processing Technology, 2013, 213(8)：
	1447-1458.
	[7]
	DENG D A, LIU X Z, HE J, et al. Investigating the influence of external
	restraint on welding distortion in thin-plate bead-on joint by means of
	numerical simulation and experiment[J]. The International Journal of
	Advanced Manufacturing Technology, 2016, 82(5): 1049-1062.
[8]	许海亮, 郭星晔, 雷永平, 等. 316 不锈钢超薄板脉冲激光焊残余应
	力及变形[J]. 焊接学报, 2019, 40(8): 50-54, 163.
[9]	陈向阳, 魏昌国, 郑小豪. 单道多层激光熔覆过程中的温度场模
拟[J]	安徽理工大学学报(自然科学版), 2022, 42(6): 23-28, 36.
[10]	彭家辉, 李骁, 王斐, 等. 激光熔覆 Ti/h-BN 涂层有限元模拟及
	组织性能研究[J]. 热加工工艺, 2025, 54(2): 39-43.
[11]	王磊. 工艺参数对选区激光熔化 316L 不锈钢组织的影响[D]. 包
	头: 内蒙古科技大学, 2022.
[12]	张会莹. 选区激光熔化 IN738 合金成形温度场、应力场的数值模拟
	及实验研究[D]. 兰州: 兰州理工大学, 2022.
[13]	胡正伟, 魏昕, 刘旋, 等. 激光熔覆残余应力数值模拟研究现
状[J]	激光杂志, 2024, 45(2): 1-6.
[14]	张天刚, 张倩, 姚波, 等. TC4 表面 Ni 基激光熔覆层温度场和
	应力场的数值模拟[J]. 激光与光电子学进展, 2021, 58(3): 220-228.
[15]	龚丞, 王丽芳, 朱刚贤, 等. 激光增材制造 316L 不锈钢熔覆层残
	余应力的数值模拟研究[J]. 应用激光, 2018, 38(3): 402-408.
[16]	TAMANNA N, CROUCH R, NAHER S. Progress in numerical simula－
	tion of the laser cladding process[J]. Optics and Lasers in Engineering,
	2019, 122: 151-163.
[17]	谷京晨, 童莉葛, 黎磊, 等. 焊接数值模拟中热源的选用原则[J].
	材料导报, 2014, 28(1): 143-146.